Smoked Baked Beans with Bacon
Side Dish

Smoked Baked Beans with Bacon

A rich, smoky baked bean recipe loaded with bacon, brown sugar, and bold barbecue flavor. Perfect as a crowd-pleasing side dish for cookouts, catering spreads, and family gatherings.

Smoked Catering and EventsยทMarch 18, 2026

These smoked baked beans are slow-cooked with bacon, onion, barbecue sauce, mustard, and brown sugar for a sweet, savory, smoky side that pairs beautifully with brisket, pulled pork, ribs, or smoked chicken. This recipe is hearty, simple to prep, and ideal for backyard parties or large-batch service.

Prep20 min
Cook120 min
Total140 min
Servings10 to 12
Yield1 full pan
DifficultyEasy
CategorySide Dish
CuisineAmerican BBQ

Ingredients

For the Bean Base

  • 2 cans pork and beans
  • 2 cans navy beans, drained
  • 1 medium yellow onion, diced
  • 8 slices bacon, chopped

For the Sauce

  • 1 cup barbecue sauce
  • 1/2 cup ketchup
  • 1/3 cup yellow mustard
  • 3/4 cup brown sugar
  • 2 tbsp molasses
  • 1 tbsp Worcestershire sauce
  • 1 tsp garlic powder
  • 1/2 tsp black pepper

Equipment

Large skillet, cutting board, chef knife, mixing bowl, disposable half or full pan, smoker, spoon or spatula

Chef Notes

For deeper smoke flavor, leave the beans uncovered for the full cook time. For a slightly sweeter finish, add an extra tablespoon of brown sugar before smoking. If serving at a catered event, hold warm in a covered pan after the cook.

Instructions

Prepare the Bacon and Onion

1

Cook the chopped bacon in a skillet over medium heat until it begins to render and lightly crisp.

2

Add the diced onion to the skillet and cook until softened, about 4 to 5 minutes.

3

Remove from heat and drain excess grease if needed.

Mix the Beans

4

In a large disposable pan or deep mixing bowl, combine the pork and beans, navy beans, cooked bacon, and onion.

5

In a separate bowl, whisk together the barbecue sauce, ketchup, mustard, brown sugar, molasses, Worcestershire sauce, garlic powder, and black pepper.

6

Pour the sauce mixture over the beans and stir until fully combined.

Smoke the Beans

7

Transfer the bean mixture to a smoker-safe pan if not already using one.

8

Place the pan in a smoker preheated to 250 degrees Fahrenheit.

9

Smoke uncovered for 1 1/2 to 2 hours, stirring once or twice during the cook, until the sauce thickens and the top darkens slightly.

10

Remove from the smoker and let the beans rest for 10 minutes before serving.

Storage & Reheating

Store leftovers in an airtight container in the refrigerator for up to 4 days. Reheat in a covered pan in the oven at 300 degrees Fahrenheit or warm gently on the stovetop. Add a splash of water if the sauce thickens too much.

Serving Suggestions

Serve alongside brisket, pulled pork, smoked turkey, ribs, grilled sausage, or burgers. These beans also work well on barbecue buffet lines, graduation parties, and backyard wedding catering menus.

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